Palm Pellet Line
Raw material advantage: palm processing waste is used as raw material, realizing turning waste into treasure, reducing garbage accumulation and helping resource recycling, with low cost and stable supply of raw material.
Product advantage: the palm pellets made of high calorific value, full combustion, low ash, can replace fossil fuels, widely used in heating, power generation and other fields, outstanding environmental protection.
Production Advantage: The production line has high automation, low energy consumption, stable operation, efficient conversion of raw materials, uniform quality of output pellets, suitable for large-scale production, and significant economic benefits.
High-efficiency production
adopts intelligent continuous production mode, from the input of palm raw materials to the output of finished pellets, all links are seamlessly connected. The double-axis shredder can handle over 3 tons of large-size palm waste per hour, and quickly crush it into 3-8mm raw materials; the closed-loop air dryer has a thermal efficiency of over 85%, and can dry 1-5 tons of wet materials per hour, which greatly shortens the production cycle, and the daily output of pellets can reach 10-30 tons, meeting the demand for large-scale production.
The product quality
heavy-duty ring die granulator with alloy steel molds and pressure rollers, palm particles molding rate of ≥ 98%, the density is stable at 1.1g/cm³ above, high combustion value, low ash. Multi-stage vibrating screen screening and automatic packaging, finished product qualification rate of more than 99%, the appearance of regular, uniform quality, in the biomass fuel, pet bedding and other market competitiveness.
Intelligent control
PLC intelligent control system integrates multi-dimensional sensors, real-time monitoring of temperature, pressure, output and other parameters, automatic and precise adjustment of equipment operation. Failure warning response <10 seconds, support for remote operation and maintenance, reduce labor costs, so that production management is easier, even novice can operate stably.
Energy saving and environmental protection
utilizes heat circulation and frequency conversion drive technology to reduce energy consumption per unit of pellet production by 15% - 20% compared with traditional production lines. The waste heat recovery rate of the drying process is over 70%, which reduces the waste of energy; the production process emits less pollutants, which is in line with the standard of green factory and helps the enterprise to realize sustainable development.
Flexible adaptation
is compatible with palm shells, fibers, silk and other raw materials, intelligent identification of raw material characteristics, automatic adjustment of crushing, granulation parameters, no fear of raw material fluctuations. It is suitable for large-scale production of biomass fuels, and can also expand the processing of pet bedding, organic fertilizer raw materials, to help enterprises broaden profit channels.
After-sales worry-free
provides free installation and commissioning, professional team on-site guidance. 24-hour remote response operation and maintenance, regular visits and inspections, but also free upgrade control system, to protect the production line for long-term stable and efficient operation, so that enterprises have no worries about production.
Composition of Palm Pellet Line:
The palm pellet production line usually consists of the following core equipment, forming a complete closed loop from raw material processing to finished product packaging:
1.Crushing and screening system
Crusher: It initially crushes large palm shells into 5-8mm particles. Common equipment includes hammer crushers, disc cutters, or double axis crushers.
Drum screen: Separate oversized materials and impurities to ensure the uniformity of raw materials.
2.Crushing system
Crusher: Further pulverize the crushed material into 2-7mm powder to meet granulation requirements. For palm silk with strong toughness, a solid waste shredder is required for pretreatment.
3.Dry System
Drum dryer: heated by a hot air stove to reduce the moisture content of the raw materials from 65% to within 20% (if the moisture content of the raw materials is ≤ 15%, this step can be omitted).
Buffer silo: stores dried materials to ensure continuous and stable feeding of the granulator.
4.Granulation system
Biomass pellet machine: using ring mold or flat mold technology to compress powdered raw materials into pellet fuels with a diameter of 8-15mm. The core components such as the pressure wheel are welded with ultra wear-resistant alloy technology, and the service life can reach 1800 hours.
Dust removal equipment: Collect dust during the granulation process to ensure a clean environment.
5.Cooling and screening system
Cooling machine: Using natural air or water cooling to lower the particle temperature to within room temperature+5 ℃ and reduce moisture to 8-10%.
Vibration screen: Screen out particles with qualified specifications, recycle unqualified products and dust for re granulation.
6.Packaging and Storage System
Automatic packaging scale: supports small packages weighing 20-50kg or packages weighing 500-1000kg, meeting different sales needs.
Steel silo or bulk system: used for large-scale storage of granular fuel.
